How To Put In Gussets

Do you know what a gusset is?

It’s an inverted triangular piece of fabric used to enlarge a garment so it will fit.

Usually, you have two gussets….one in each side seam.

You know you need a gusset, when you are zipping up a dress or skirt and it won’t zip up all the way.

(There are other instances where they are needed, but we’ll focus on this problem for now.)

I’ve written a post that tells you how to put in a corset back in your dress, but not everyone wants a corset back.

Especially, if you’re enlarging a bridesmaid dress and you want all the dresses to look the same from the back.

Or, you need to enlarge a bridal gown or formal dress and there’s no other option.

I have had a few e-mails asking how to enlarge a garment that’s too small.

And I get several customers each year that need this alteration as well.

I have been meaning to write this post for over a month.

In August,  my daughter came back home to be a bridesmaid in a friend’s wedding and the bodice of her dress was too tight to be comfortable.

She ordered it in the same size as the one she tried on in the store, but the one that came in didn’t fit the same.

Sound familiar?

I know it does. So many gals have the same trouble.

So, with about two hours to spare, I knew what it needed.

You guessed it: gussets.

This is what one of them looked like:

Just so you know, the gathered fabric to the right of the gusset is a tie that was sewn into the dress and it tied around the waist.

Here’s what it looks like with the ties pulled away from the bodice:

Chances are, your garment won’t have ties like this, but if it does, you don’t have to take them out.

Just ignore them and forget they are there.

Unfortunately, I forgot to take pictures of the gusset-making process when I added these to her dress, so today I’ll show you how to make these gussets using mostly diagrams.

Here is the back of a dress and what this dilemma looks like:

The area above the zipper is where the problem lies and where we’ll concentrate.

You’ll need to take two measurements.

They are marked in the diagram below by the dash lines:

Let’s say that the measurement across the top is 4″ and the measurement down the side of the zipper to the zipper pull is 5″.

Jot your measurements down.

Grab a piece of computer paper (or something of similar size.)

Make a big dot at the top middle of the paper.

This mark will symbolize the center back.

Take the top measurement (in this case, it was 4″) and divide that number in half.

You’ll be making two gussets: one for each side seam, so that is why you divide the number in half.

In this case that means 2″.

You are basically going to add 2 total inches to the left side of your dress and 2 total inches to the right side.

Measure out to the left of that main dot one inch and make a second dot. Now, measure out one inch to the right of that first dot and draw another dot, just like in the photo below.

Then, measure down 5″ from the first dot (or whatever your second measurement is) and make another dot.

Connect the dots with a ruler like this:

As you can see, the measurement that is horozontal, represents half the opening you have in your dress along the top.

The vertical line represents the opening you have from the top of the dress down to the zipper.

Make sense so far?

Ok, now draw a line from the bottom dots up to the outer dots like this:

This represents your gusset without seam allowances.

Now, we’ll add the seam allowances.

I add a half inch to the sides and bottom of this triangle, like this:

Whether you have lining in your garment, or not, you’ll need to place the top edge of this triangle on the fold of the fabric scrap you have chosen to make your gusset out of.

Otherwise, if you didn’t set it on the fold, you’d have a raw edge at the top.

(Sometimes, when the garment has a seam in the armhole, then I’ll add a seam allowance to the top edge and cut two pieces out and seam them at the top edge before inserting the gusset into the garment.)

But I try to avoid that step if at all possible.

If I don’t have to add the seam allowance at the top edge, I’ll cut this triangle out like this:

To me it’s much easier to have a fold at the top edge of the gusset I make.

This means you need to pay attention to how much fabric you need to make the gusset out of.

I try to match the gusset fabric to the main fabric of the garment as best I can, from the scraps I have around the house.

Many times my customers think that if I take a few inches off the hem of the dress, I’ll have enough to work with, but many times I don’t.

Many times that hem scrap is curved and I don’t get a full triangle piece when I place that pattern on the fold of the scrap.

You may have to go and buy a small piece of fabric (a quarter yard is usually plenty) that matches.

Once you do that, place the top edge of the pattern you just cut out on the folded edge of the fabric and cut it out along the lines.

Press the top edge of the gusset piece with an iron to set that fold.

Many times, I’ll iron on interfacing on the underside of the back piece of that triangle (which, if you unfolded it, would look like a big diamond shape.)

The interfacing will add some stiffness and body to the gusset piece.

Now, mark the seam allowances on the gusset pieces.

Mark those dots on the gusset piece too (except you don’t need to mark that center back dot.)

Now, set aside the gusset pieces and pick up your garment.

Looking at the garment where the side seam meets the underarm, you may have understitching there.

See the horozontal stitches in the photo below?

I’ll take out twice as many as I think I need to work in that area.

Take apart the side seam.

You may have boning in there.

Remove it.

Then, take out the side seam stitches, only and exactly to the 5 inch mark (or whatever your measurement was…no more!)

Lay the gusset (right sides together) to the right side of the dress, matching the seam allowance line of the gusset to the stitching line of the dress.

Match the top dots to the top edge of the dress.

Match the bottom dot to the 5 inch mark, right at the point where you stopped when you took out the side seam.

You’re only doing the front edge of the gusset right now.

Using the original seamline as your guide, stitch along one side of the gusset, starting at the fold area and sewing down to the 5″ spot.

Backstitch and cut your threads.

Now, stitch along the other edge of the gusset from the top fold down to the 5″ spot again.

Check to make sure you dont’ have any bumps or haven’t caught any stray fabric in that seam.

If you have, rip it out and restitch it.

If you don’t it won’t look good on the outside of the dress.

Next, pin the other end of the gusset to the lining, matching it in the same way you did the original end.

Stitch. Then, double check your stitching again.

If you need to put boning back into the dress, add it to the side of the gusset that is closest to the back of your dress.

You can stitch through the boning (if it’s not the heavy plastic kind.)

If it is the heavy plastic kind, you can make a casing in the side seams by stitching the outer edge of the gusset and that back side seam.

Then, slide that boning right down into that casing.

Then, I push the seam allowance to the back and tack that casing to the lining, if necessary, so it doesn’t move.

The gusset should look lay flat.

You shouldn’t need to iron it at all.

I like that, because many bridal or formalwear garments are made of un-iron-able (is that a word?!) fabrics.

Now, sew the other gusset into your garment.

If you measured correctly, this dress will be perfect!

So, here is the photo of it again:

If the top edge of your gusset looks a little wavy, don’t be alarmed.

When you, or your customer, or family member puts it on, that waviness will disppear.

Most likely it’s wavy because it is a fitted garment and it’s not on the person yet.

Now, try it on, or have them try it on and you’ll be the new hero because they can zip it up, it looks great, and they can breathe!

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